Engineering Premium 3D Medals
Need a medal design with real depth, sculpted details, and a premium metal feel? At KungFu, we specialize in high-end, custom 3D die-cast medals engineered for prestige sports tournaments, corporate recognition, and distributor supply lines.
You can send us your artwork, logo, sketch, or reference image. Our expert engineering team will review the structure, recommend the right production method, and help you develop a 3D medal that can be produced consistently in bulk.
We handle 3D modeling, tooling, casting, finishing, inspection, and shipment from one factory workflow. Whether you need 500 championship medals or a private-label product line, we provide complete design support and production management.
Key Takeaways
Physical Relief
Custom 3D medals use physical relief structures to create visible depth for logos, figures, and detailed design elements.
Die Casting
3D die casting is the preferred option for bulk projects, delivering consistent detail, strong metal feel, and repeatable production quality.
End-to-End Workflow
The production process includes design review, 3D modeling, tooling development, casting, finishing, inspection, and shipment management.
Full Adaptability
Medal structure, plating, ribbon, and packaging can be adjusted according to event requirements, brand positioning, and order quantity.
Why Choose KungFu for Your 3D Medal Project
Producing 3D medals requires more than a detailed design. Tooling accuracy, casting control, and finishing experience directly affect the final appearance of each batch.
True 3D Relief
Real metal depth, not printed effects. A genuine 3D medal is created through physical shaping of the metal surface, not by adding flat graphics or surface printing. We use precision tooling and die casting to create real raised and recessed structures.
In-House Tooling & Production
We operate our own mold workshop and manage tooling development internally, allowing our engineering and production teams to communicate directly during each project stage. Standard tooling development usually takes around 3–5 working days.
OEM-Friendly Manufacturing
We support private label production, neutral or branded packaging, customer-owned tooling management, and confidential manufacturing agreements for distributors, importers, and promotional product companies globally.
Manufacturing Capabilities & Benefits
| Capability | Benefit for Your Project |
|---|---|
| Deep 3D Relief Design | Creates visible height differences, layered surfaces, and detailed sculpting effects that cannot be achieved with flat medal designs. |
| In-House Production | Design, tooling, casting, finishing, and inspection are handled within one manufacturing workflow. |
| OEM & Private Label Service | Supports custom packaging, repeat production, and confidential manufacturing for distributors. |
Our 3D Medal Collection
From classic sports relief designs to fully sculpted custom creations, we produce 3D medals for different industries, events, and brand applications.
3D Die Cast Medals
Heavyweight zinc alloy medals with deep sculpted relief, ideal for bulk athletic tournaments and corporate recognition.
3D Enamel Medals
A striking combination of deep 3D metal sculpting and vibrant, color-matched soft or hard enamel fillings.
3D Rotating Custom Medal
Interactive mechanical designs featuring multi-axis spinning segments for a modern, high-tech award experience.
3D Sports Medals
Dynamic action-pose relief detailing for soccer, basketball, swimming, running, and martial arts competitions.
3D Sports Relief Medals
Precision-molded textures that highlight athletic achievement with sharp, tactile, multi-layered metal surfaces.
Custom 3D Medals
Bespoke shape configurations tailored to corporate milestones, brand logos, and artistic collectible projects.
Custom Sculpted 3D Medals
Complex structures featuring detailed 3D models of buildings, mascots, vehicle replicas, and human figures.
Deep 3D Relief Custom Medals
High-relief detailing (exceeding 2.5mm) that generates strong shadow contrast and an ultra-premium visual impact.
Premium Gift Box Packing
Exquisite presentation packaging solutions including velvet boxes, wooden cases, and customized display frames.
Exploring Our Technical Medal Categories
Different production methods are available for sports awards, corporate programs, and specialty medal projects. Whether you need a traditional sports award or a completely unique 3D structure, our team develops your design into a production-ready solution.
3D Sports Relief Medals
3D sports medals are one of the most popular applications for tournaments, leagues, and athletic events. Using raised metal sculpting, we can create detailed sports figures, equipment, logos, and event themes for activities. Common applications include running events, football tournaments, basketball competitions, swimming events, martial arts competitions, and youth sports programs.
The front side can feature a 3D athlete design or event symbol, while the back can include competition information, rankings, dates, or sponsor details. For large sports events requiring thousands of consistent medals, die cast 3D relief production provides an effective balance between quality and cost.
Custom Sculpted 3D Medals
Custom sculpted medals allow more flexible shapes and structures for brands, events, and special recognition programs. Possible designs include building structures, mascots, product replicas, brand symbols, character designs, and commemorative shapes.
Our 3D design team converts original artwork, sketches, or reference images into production-ready models while considering both visual impact and manufacturing requirements. This approach helps ensure the final medal maintains the intended design appearance while remaining practical for mass production.
3D Die Cast Medals
3D die cast medals are widely selected for projects that require detailed relief and efficient bulk production. Using zinc alloy die casting, these medals provide a solid feel suitable for premium awards, layered and sculpted surfaces, and consistent design standard reproduction across large volumes.
Available plating finishes include bright gold, silver, antique bronze, nickel, black nickel, and customized color combinations. For tournament organizers and distributors ordering hundreds or thousands of pieces, die cast 3D medals are often the most practical solution.
3D Printed Custom Medals
3D printed medals are mainly used for prototypes, limited editions, and designs with structures that are difficult to produce through traditional tooling. This method allows faster design testing before deciding on the final manufacturing process. It is suitable for unusual shapes, hollow structures, and early-stage product development.
For larger quantities, we usually evaluate whether die casting provides better consistency and production efficiency. We offer both metal die casting and 3D printing options based on order quantity, design complexity, and application.
3D Enamel Medals
Combining 3D relief with enamel coloring creates a medal with both depth and vibrant visual impact. The raised metal structure provides dimension, while enamel filling adds strong color contrast and brand recognition. This combination is commonly used for premium sports awards, corporate recognition programs, VIP commemorative medals, and collectible products where both depth and color impact are important.
We support soft enamel and hard enamel finishing options with custom color matching based on project requirements.
3D Commemorative Medals & Coins
3D commemorative medals and coins are designed for projects that require a more formal and collectible appearance. Common options include double-sided relief, edge lettering, decorative borders, antique finishes, and custom presentation packaging.
These products are suitable for corporate anniversaries, milestone celebrations, official recognition programs, and collectible releases. With precision tooling and controlled production processes, we help maintain accurate details on both sides of the medal.
Manufacturing Process Comparison
| Process | Best For | Main Advantages |
|---|---|---|
| 3D Die Cast Medals | Medium to large quantity orders | Strong metal feel, excellent relief detail, consistent production, cost-effective for bulk manufacturing |
| 3D Printed Medals | Complex designs and smaller quantities | No tooling required, faster prototype development, suitable for unique structures and creative concepts |
Full Customization Options for Your 3D Medals
Each 3D medal order has different requirements for design detail, production method, quantity, and finishing. We provide flexible customization options to help you create a 3D medal that matches your brand, event, and production needs.
Materials & Manufacturing Processes
Different materials create different levels of weight, detail, and production efficiency. We recommend suitable materials according to design complexity, quantity, and application. For most bulk 3D medal orders, zinc alloy die casting remains the preferred solution because it provides a strong combination of detail, durability, and production efficiency.
| Material / Process | Characteristics | Recommended Applications |
|---|---|---|
| Zinc Alloy Die Casting | Excellent for 3D relief, stable quality, and cost-effective bulk production | Sports medals, tournament awards, promotional medals |
| Brass / Copper | Premium metal feel with fine detail reproduction | High-end commemorative medals and collectible products |
| Iron | Economical option for large-volume projects | Budget-friendly events and promotional campaigns |
| Stainless Steel | Modern appearance with strong durability | Contemporary designs and corporate awards |
| 3D Printing Materials | Flexible shapes without tooling limitations | Prototypes, creative structures, small quantity projects |
Custom Sizes, Shapes & Relief Depth
3D medals can be produced in a wide range of dimensions and structures depending on your design requirements. For complex 3D designs, size selection directly affects the final appearance. Larger medals generally provide more space for detailed sculpting, fine textures, and layered relief effects.
| Specification | Typical Range |
|---|---|
| Medal Diameter / Width | 30mm–100mm+ |
| Shape Options | Round, square, oval, custom cut shapes |
| Thickness | Customized according to relief depth and structure |
| Design Structure | Single layer, multi-level relief, 3D sculpted form |
Relief depth determines how strong the three-dimensional effect appears. We support different relief levels based on the design requirements:
- Low Relief (0.5–1mm): Suitable for simple logos, text, and basic patterns.
- Medium Relief (1–2mm): Ideal for sports figures, mascots, and detailed symbols.
- High Relief (2–3mm+): Perfect for complex sculptures and premium collectible designs.
Plating & Color Finishes
The surface finish plays an important role in highlighting 3D relief details. We offer multiple plating and coloring options:
- Bright Gold & Silver: Premium, clean, and classic appearance.
- Antique Bronze & Gold: Vintage and highly collectible appearance.
- Nickel & Black Nickel: Professional and contemporary finish.
- Coloring Methods: Soft/Hard enamel filling, painted details, UV printed elements.
Custom Ribbons & Lanyards
A customized ribbon completes the overall presentation of a medal and helps reinforce event branding. Available options include:
- Material: Polyester, nylon, cotton, woven ribbon.
- Width: 10mm–38mm custom sizes.
- Printing: Screen printing, heat transfer, woven designs.
- Attachments: Lobster clasp, safety buckle, magnetic clip, metal ring.
Custom Packaging Solutions
Packaging options can be adjusted according to your market positioning, budget, and distribution needs. We provide:
- OPP Bag: Large-volume events and economical packaging.
- Fabric Pouch & Plastic Box: Standard award and retail presentation.
- Velvet & Wooden Gift Box: Premium awards and high-end commemorative projects.
- Branding: Branded or neutral packaging options for distributors and retail partners.
4 Simple Steps to Your Custom 3D Medals
Every custom medal project follows a defined production sequence, allowing customers to review designs, approve samples, and track manufacturing progress before shipment.
Design Review & Quote
Projects usually begin with customer artwork, logos, sketches, or reference samples. Our team reviews design feasibility, recommended materials, production methods, relief depth, and provides a detailed quotation within 12–24 hours.
3D Modeling & Sample Approval
Our engineers create a 3D model and provide visual previews for review (1-3 working days). Tooling development takes 3-5 working days, and sample production takes around 5-7 working days to ensure the final product matches the approved design.
Mass Production & Quality Inspection
Once the sample is approved, production begins under controlled manufacturing procedures. Quality checks include raw material inspection, first article approval, casting quality inspection, plating and color checking, and final packaging inspection.
Packaging & Global Delivery
After final inspection, medals are packed according to customer requirements and prepared for shipment. We support Express Delivery (for samples), Air Freight (medium quantities), and Sea Freight (cost-efficient bulk shipments) under FOB, CIF, EXW, and DDP terms.
3D Medals for Every Tournament & Event
Custom 3D medals are used across sports events, corporate programs, and special recognition projects where the award itself needs to represent the importance of the occasion.
Sports Championships
Championship organizers require medals that match the importance of the event while maintaining consistent quality across large quantities. 3D relief designs allow organizers to include event mascots, sports movements, venue landmarks, and official logos directly into the medal structure.
Marathons & Endurance
Many marathon organizers choose custom 3D medals when they want the finisher award to represent the race identity rather than simply record participation. Popular designs include route maps, city landmarks, race years, runner silhouettes, and event themes.
Corporate & Employee
Corporate recognition programs require awards that reflect company value and brand identity. Custom 3D medals can include company logos, anniversary themes, achievement symbols, product designs, and corporate culture elements for employee milestones.
Academic Competitions
Schools and educational organizations use custom medals to recognize student achievement and encourage participation. 3D medals can feature school logos, competition themes, graduation symbols, and academic achievements while balancing budget requirements.
Bulk Orders & OEM / White Label Services
Designed for distributors, importers, and promotional product companies that require stable production capacity, flexible OEM support, and confidential manufacturing agreements.
Wholesale Production for Bulk Orders
For bulk 3D medal projects, production efficiency and cost control are important factors. We provide volume-based pricing based on quantity, medal size and structure, material and finish, and packaging requirements. Each quotation is calculated based on your exact design specifications to provide accurate production costs.
- Volume-based Pricing: Larger production volumes generally reduce unit cost.
- Design Complexity: Larger or more complex designs require additional tooling and processing.
- Material & Finish: Different metals, plating, and coloring options affect final pricing.
- Packaging Requirements: Custom packaging influences overall project cost.
OEM & White Label Manufacturing
We work with global B2B partners for complete OEM and white label manufacturing services. We support distributors with design development, production management, packaging solutions, and export handling while keeping tooling and manufacturing under factory control.
| Service | Support Provided |
|---|---|
| Private Label Production | Products manufactured without KungFu branding |
| Custom Packaging | Packaging designed according to your brand requirements |
| Confidential Production | Protection of customer designs and project information |
| Tooling Management | Dedicated production records for repeat orders |
Factory Quality Assurance — Built to Last
For B2B customers, quality consistency is often more important than a single perfect sample. We focus on maintaining the same approved standard throughout the entire production batch.
Multi-Stage Quality Control Process
Each custom 3D medal order is inspected throughout production, including material preparation, casting, finishing, and final packing. Our quality control covers materials, tooling, production, finishing, and final inspection before shipment.
| Quality Stage | Inspection Focus |
|---|---|
| Raw Material Check | Material condition and production suitability |
| First Article Approval | Comparison between sample and approved 3D design |
| Production Inspection | Casting quality, surface condition, plating, and color |
| Final Inspection | Size, relief details, appearance, and consistency |
| Packaging Check | Quantity accuracy and shipment preparation |
Plating, Materials, & Precision Control
3D medals require careful finishing because raised and recessed surfaces create additional challenges during plating. Typical plating structures may include copper base, nickel layer, and final surface finish depending on the product requirements. This structure improves surface adhesion, corrosion resistance, color consistency, and long-term appearance.
The quality of a 3D medal depends heavily on tooling accuracy and detail reproduction. We check:
- Relief depth consistency & edge sharpness.
- Sculpting details & surface smoothness.
- Front and back alignment & final dimensional accuracy.
- With precision CNC tooling processes, our team focuses on maintaining clear relief lines and stable reproduction across production batches.
Frequently Asked Questions
Before starting a 3D medal project, most customers ask about production methods, MOQ, samples, and customization options.
3D medals use physical relief structures to create visible depth and texture on the metal surface. Unlike flat stamped or printed medals, 3D medals have raised and recessed areas that create stronger visual effects and a more premium hand feel. They are commonly used for championship events, corporate recognition programs, and collectible projects where detailed metal design is required.
MOQ depends on the production method. For die cast 3D medals, typical orders start around 50–100 pieces because tooling is required. For 3D printed medals, smaller quantities are possible because no traditional mold development is needed. The final MOQ depends on design complexity, material choice, and finishing requirements.
A typical project timeline includes design confirmation (1-3 days), tooling (3-5 days), sample production (5-7 days), and bulk production (10-20 days). The exact schedule depends on quantity, design complexity, and shipping method.
Yes. We can develop 3D medals from logo files, artwork, sketches, product images, and reference concepts. Our design team converts these materials into production-ready 3D models and provides visual confirmation before manufacturing begins.
The right process depends on quantity, design complexity, and budget. For large quantities with a premium metal feel or traditional tournament medal styles, we recommend die casting. For complex structures, small quantities, or prototype development, 3D printing is often the better process. We support both methods and recommend the option that best fits your project requirements.
Yes, we provide OEM and white label manufacturing services for distributors, importers, and promotional product companies. We act as an OEM manufacturing partner for companies developing their own medal product lines.
Pricing depends on material, size, relief depth, design complexity, quantity, and packaging. Because every 3D medal project is unique, accurate pricing requires reviewing the actual design requirements. Send your artwork or specifications, and we can provide a project quotation.
Related Medal Solutions
Beyond 3D medals, we offer a complete range of custom medal solutions for different sports, events, and branding applications.
| Product | Application |
|---|---|
| Custom Medals | Complete custom medal solutions |
| Race & Running Medals | Marathons, races, endurance events |
| Sports Medals | Football, basketball, volleyball, and other sports |
| Engraved Medals | Text, names, and personalized recognition |
| Enamel Medals | Color-rich premium award designs |
| Die Cast / Stamped Medals | High-volume medal production |
| Medals with Ribbons | Complete award presentation solutions |
| Insert Medals | Replaceable design elements |
| Graduation Medals | School and academic recognition |
Ready to Create Your Custom 3D Medals?
Send Your 3D Medal Design for Factory Evaluation. KungFu’s 3D medal team will review your request and provide a production recommendation with quotation support.
✅ Free Design Evaluation ✅ Factory Direct Production ✅ OEM / White Label Support