Custom Die Cast & Stamped Medals: 3D Relief Zinc Alloy
Types of Die Cast & Stamped Medals We Produce
We manufacture custom die-cast and stamped medals in a wide range of styles, from deep relief sculptures to precision cut-out designs. Below are the most common formats we produce for clients globally.
Request a Free Sample – Test Our Quality Before Bulk Order
Get Your Sample Now!Die Cast vs Stamped — Specs Comparison
Both manufacturing methods are widely used in custom medal production, but they create different visual effects and design possibilities. The right choice often depends on relief depth, shape complexity, and production volume.
| Specification | Die Cast Medals | Stamped Medals |
|---|---|---|
| Material | Zinc Alloy | Iron / Brass |
| Manufacturing Method | Molten metal injected into mold | Metal sheet pressed by die |
| Relief Depth | Deep multi-level 3D | Flat or shallow relief |
| Shape Flexibility | Excellent | Good |
| Minimum Detail | 0.3mm line width | 0.4mm line width |
| Typical Thickness | 3–6mm | 2–4mm |
| Maximum Size | Up to 120mm | Up to 80mm |
| Cut-Out Support | Excellent | Limited |
| Production Time | 12–17 Days | 10–14 Days |
| Typical Applications | Commemorative, military, premium event medals | Sports events, school awards, corporate programs |
One of the biggest advantages of die-cast medals is design flexibility. Structural elements can become part of the medal itself, creating a stronger visual impact and more distinctive event branding.
3D Relief & Structural Design
Deep relief allows multiple height levels within a single design, making landmarks, mascots, shields, buildings, and symbolic elements stand out more clearly.
Die cast medals support:
● Multi-level 3D relief
● Custom outer shapes
● Open cut-out structures
● Double-sided designs
● Oversized medal formats up to 120mm
● Layered architectural and landscape details
Many commemorative and premium event medals use relief as the primary design feature rather than relying on printed graphics.
Design Add-On Options
Additional features can be integrated directly into the medal structure to create a more distinctive finished product.
| Add-On Feature | Description | Common Applications |
|---|---|---|
| Custom Cut-Outs | Open sections within the medal design | Running events, marathons, 5K races |
| Spinning Element | Rotating center component | Championships, tournaments |
| Bottle Opener Back | Functional bottle opener integrated into medal | Charity runs, corporate events |
| Glow-in-the-Dark Insert | Visible details in low-light conditions | Night runs, themed events |
| 3D Dangle / Charm | Additional hanging element attached to medal | Marathon finishers |
| Multi-Piece Assembly | Multiple metal components combined into one design | Collectible and commemorative projects |
Die Cast Medal Customization Options
Choose from a range of plating finishes, sizes, and attachment options to build a die-cast medal with the right weight, look, and feel for your event or program.
Plating & Finish Options
For die-cast medals, the plating finish has a tremendous impact on how the relief reads — since there's no enamel color to compete with, the metal surface and its interaction with light define the entire look of the piece.
| Finish | Description | Best For |
|---|---|---|
| Antique Gold | Aged gold appearance that deepens shadows and makes relief pop | Military, commemorative, traditional awards |
| Antique Silver | Textured silver finish with excellent depth contrast | Historical events, heritage programs, veteran recognition |
| Antique Bronze | Warm vintage tone that softens edges and adds character | Martial arts, academic medals, classic designs |
| Bright Gold | Highly reflective polished finish for a premium look | Corporate awards, championship medals, formal events |
| Bright Silver | Clean, modern silver with crisp detail visibility | Sports events, contemporary designs, youth programs |
| Black Nickel | Dark, contemporary finish with subtle relief definition | Esports, gaming, modern brands, night events |
| Dual Plating | Two-tone combination that creates instant visual hierarchy | Championship titles, premium branding, logo-focused designs |
| Matte Finish | Low-reflection surface with a soft, understated look | Minimalist designs, luxury brands, display pieces |
Note: Antique finishes are the most popular choice for die-cast medals because they maximize the perception of depth and sculptural detail.
Ribbon & Attachment Options
Because die-cast medals are thicker and heavier than other types, ribbon and attachment selection matter more for both comfort and visual balance. A medal that feels substantial in hand needs a proportionate presentation.
Neck Ribbon Specifications
| Specification | Options | Recommendation for Die Cast |
|---|---|---|
| Width | 16mm, 22mm, 25mm, 32mm | 25mm or 32mm for medals 80mm+ |
| Length | 14.5" – 17" | Standard 16" for most events |
| Printing | Screen Print, Heat Transfer, Woven | Woven for premium die cast programs |
| Color | Pantone Matching Available | Match event branding or plating tone |
Attachment Types for Die Cast
Wide Custom Loop — Best for larger, heavier medals. The wider loop distributes weight better and matches the scale of big die-cast pieces.
Hidden Slot — Clean, modern look where the ribbon passes directly through the medal body. Works well with minimalist and contemporary die-cast designs.
Standard Loop — The traditional choice. Best for medium-weight die cast medals (70mm and under).
Pin Back — For badge-style die cast pieces intended to be worn on clothing rather than around the neck.
Pro tip: Medals over 90mm should always use 25mm+ width ribbon with a wide loop attachment to prevent the medal from tipping forward when worn.
Size & Weight Reference
One of the biggest advantages of die casting is the ability to produce thick, substantial medals that feel like true keepsakes. Weight and thickness directly affect perceived value.
| Design Type | Size Range | Thickness | Approx. Weight | Feel & Best Use |
|---|---|---|---|---|
| Shield & Badge Style | 60–80mm | 2.5–3mm | 60–120g | Classic everyday award — solid but not heavy |
| 3D Relief Medals | 70–90mm | 3mm | 110–160g | Most popular — substantial feel with deep sculptural detail |
| Premium Commemorative | 90–110mm | 3–4mm | 160–220g | Display-worthy — feels like a true trophy or collectible |
| Large Landmark / Custom Shape | 110–120mm | 4mm+ | 220–280g | Statement pieces — for premier events and high-end commemorative projects |
Reference: 280g is roughly the weight of a standard smartphone. For perspective, a typical stamped sports medal weighs 30–60g.
-
Starting from 500 pcs per design
MOQ begins at 500 pieces, with options discussed based on project requirements.
-
Confirm artwork before production
We review your artwork, provide a mockup, and arrange a sample if needed before mass production.
-
Bulk production with quality checks
Each medal is checked for finish, color, dimensions, and overall consistency before shipment.
-
Delivery
We support EXW / FOB / CFR terms, with export cartons and labeling for overseas race programs.
Production Capability
At KungFu Metals, reliable production matters just as much as design flexibility. Our manufacturing system supports both die cast medals and stamped medals with multiple finishing and assembly options — all produced in-house to maintain strict quality control. Many large event projects involve multiple production stages, so consistency across batches is often just as important as production speed.
-
Core Manufacturing Capabilities
-
Customization & Personalization
-
Lead Times & Production Speed
For a broader overview of available medal styles, visit our Custom Medals page to see the full KungFu Metals collection.
Ready to Start Your Die-Cast Medal Project?
FAQ
Die cast medals often involve questions about relief depth, production methods, and customization options. These are some of the topics customers most frequently discuss with our team.
-
Can you produce 3D relief on both sides of a medal?
-
What is the maximum size available for die-cast medals?
-
How long does mold production take?
-
Are die-cast medals better for 3D designs than stamped medals?
-
Can die-cast medals include spinning elements or cut-outs?
-
Which finish is most popular for die-cast medals?
-
What ribbon options are available?
-
Can die-cast medals be combined with engraving?
See → Engraved Medals for personalized names and participant information.